Filter mesh discs are meticulously designed to adhere to stringent filtration criteria, playing a pivotal role in extracting particulates from fluids and gases. Utilized across various sectors such as chemical processing, pharmaceutical manufacturing, and water purification, these discs are instrumental in maintaining the integrity and quality of essential processes. Their precision engineering guarantees the removal of contaminants, safeguarding the purity of substances in critical industrial applications.
Wire Diameter Range for Filter Discs
Ultra-Fine Filtration:
0.01 mm to 0.05 mm: Ideal for highly precise filtration in critical applications such as in medical devices, laboratory filters, and aerospace components where absolute precision is paramount.
Fine Filtration:
0.06 mm to 0.2 mm: Suitable for detailed filtration processes in the pharmaceutical, electronics, and food and beverage industries, ensuring clarity and purity in products.
Medium Filtration:
0.21 mm to 1.0 mm: Optimal for general industrial applications, including chemical processing, water treatment, and automotive systems, balancing filtration efficiency with flow rates.
Robust Filtration:
1.01 mm to 2.5 mm: Designed for applications requiring durable filters capable of handling high pressure and volume, such as in petrochemical, mining, and construction sectors.
Heavy-Duty Filtration:
2.51 mm to 6.00 mm: For the most demanding industrial applications where filters must withstand extreme conditions, including large-scale environmental protection projects, heavy machinery, and protective barriers.
Disc Diameter Range for Filter Discs
Micro-Scale Discs:
5 mm to 20 mm: Perfect for precision applications such as in microelectronics, small-scale fluidics, and laboratory research, where minimalistic filtration is essential.
Small-Scale Discs:
21 mm to 100 mm: Ideal for compact devices, including medical instruments, small pumps, and consumer electronics, requiring detailed filtration without occupying significant space.
Medium-Scale Discs:
101 mm to 300 mm: Suited for moderate-sized systems in automotive, chemical processing, and water treatment facilities, balancing filtration efficacy and system integration.
Large-Scale Discs:
301 mm to 600 mm: Designed for industrial-scale applications such as in petrochemical plants, large water treatment operations, and bulk chemical processing, where substantial filtration area is needed.
Custom-Sized Discs:
601 mm to 3800 mm: Custom fabrication options available for specialized industrial applications, architectural projects, and large-scale environmental engineering, ensuring specific filtration requirements are met across a wide range of system sizes.
Shapes in Filter Discs
Round Discs:
Diameter Range: 44 mm to 600 mm: Suitable for standard filtration systems, offering a versatile fit for a wide array of applications from water filtration to chemical processing.
Ring Discs:
Inner Diameter: 18 mm to 250 mm
Outer Diameter: 50 mm to 350 mm: Ideal for specialized applications requiring a secure fit around piping or tubing, providing efficient filtration while accommodating various system sizes.
Rectangular Discs:
Length: 60 mm to 400 mm
Width: 50 mm to 100 mm: Perfect for custom filtration setups or systems requiring non-standard shapes, offering flexibility in design and application.
Unique Shapes:
Crescent, Semicircle, Square, Oval: These specific shapes cater to unique system requirements, ensuring compatibility and performance in specialized equipment or custom-designed machinery.
Custom Shapes:
Tailored to fit unique or intricate system designs, accommodating specific application demands that standard shapes cannot meet, ensuring optimal filtration efficiency and system integration.
Filter discs outperform in moist environments or where more structural strength is required than paper filters can provide. With exceptional durability and versatility, these discs withstand temperatures over 500°F and significant pressure. Engineered to resist numerous caustic substances, they are both cleanable and reusable. Their robustness and ability to handle difficult fluids make metal filter discs a better choice over paper and cloth options, ensuring a longer service life for diverse filtration applications.
